Home > Automatic Checkweigher >

Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics

Product Categories

Heavy Duty Weighbridge [58]
Truck Scale Weighbridge [49]
Portable Weighbridge [28]
Industrial Floor Weighing Scales [45]
Bench Platform Scales [13]
Truck Axle Scales [16]
Vehicle Weighing Systems [10]
Hanging Crane Scale [11]
Pallet Jack With Weight Scale [6]
Industrial Test Weights [31]
Mettler Toledo Load Cell [72]
Mettler Toledo Indicator [2]
Automatic Checkweigher [87]
Mettler Toledo Industrial Scales [42]

SMARTWEIGH INSTRUMENT CO.,LTD

Trust Seal

Verified Supplier

Credit Check

Supplier Assessment

Contact Now

Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics

Model Number : Industry 4.0 Checkweighing Solutions

Place of Origin : CHINA

MOQ : 1 set

Price : Negotiation

Supply Ability : 2000 set per month

Delivery Time : 10-30days

Packaging Details : Caron box

Product : Industry 4.0 Checkweighing Solutions

Weighing Range : 0.1g – 50kg (customizable)

Accuracy : ±0.1g to ±1g (depends on load cell)

Weighing Speed : Up to 400 items/minute (high-speed models)

Resolution : 1:10,000 (or higher for precision applications)

Real-Time Processing : <50ms latency per measurement

Statistical Tools : SPC (Cp/Cpk), Trend Analysis, OOS (Out-of-Spec) Alerts

Predictive Maintenance : AI-based anomaly detection for load cells/motors

Protocols : OPC UA, MQTT, REST API, Modbus TCP/IP

Cloud Integration : AWS IoT, Microsoft Azure, Google Cloud

ERP/MES Compatibility : SAP, Siemens MindSphere, Rockwell FactoryTalk

Rejection Mechanism : Pneumatic pusher, servo-driven arm, or conveyor diverters

Feedback Loop : Adjusts filler/packer settings via PLC (e.g., SIEMENS, Allen-Bradley)

Standards : FDA 21 CFR Part 11, EU Weights & Measures Directive, GMP, HACCP

Data Logging : CSV, PDF, SQL Database (full audit trail)

ID Integration : Barcode/QR/RFID scanning for batch tracking

Display : 7"–15" Touchscreen (Linux/Windows OS)

Software : Web-based dashboard (real-time + historical reports)

Alerts : SMS/Email notifications for deviations/maintenance

Power Supply : 24V DC / 110–230V AC

Operating Temperature : 0°C to 40°C (32°F to 104°F)

IP Rating : IP65 (dust/water-resistant for harsh environments)

Conveyor Type : Belt, roller, or vibratory feeder (stainless steel AISI 304/316)

Dimensions : Customizable (typical: 800–2000mm length)

Contact Now

Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics

Overview

Industry 4.0 checkweighing solutions integrate advanced weighing technology with real-time data analytics, IoT connectivity, and smart automation to enhance precision, efficiency, and traceability in production lines. These systems ensure accurate weight measurement while providing actionable insights for quality control, compliance,

and process optimization.

Key Features

High-Precision Checkweighing
- Ultra-accurate load cells and dynamic weighing technology for fast and reliable measurements.
- Tolerance-based sorting (accept/reject) to ensure compliance with regulatory standards.
Real-Time Data Analytics
- Instant weight data processing with AI-driven trend analysis.
- Statistical Process Control (SPC) for monitoring deviations and minimizing waste.
- Predictive analytics to detect anomalies and prevent production errors.
IoT & Cloud Integration
- Seamless connectivity via OPC UA, MQTT, or REST APIs for Industry 4.0 ecosystems.
- Cloud-based dashboards for remote monitoring and historical data tracking.
- Integration with MES (Manufacturing Execution Systems) and ERP software.
Automation & Smart Feedback
- Automated rejection of under/overweight products with servo-driven mechanisms.
- Closed-loop feedback to upstream/downstream machines (e.g., fillers, packaging) for self-optimization.
Traceability & Compliance
- Digital record-keeping for audits (FDA, EU, GMP, HACCP).
- Barcode/QR code scanning for batch tracking and recalls.
User-Friendly HMI & Alerts
- Touchscreen interfaces with customizable reporting.
- Real-time alerts for maintenance, calibration, or process deviations.

Benefits

✔ Improved Quality Control – Reduces giveaway and ensures consistency.
✔ Higher Efficiency – Minimizes downtime with predictive maintenance.
✔ Regulatory Compliance – Automated documentation for food, pharma, and logistics.
✔ Cost Savings – Optimizes material usage and reduces waste.

Applications

Food & Beverage – Portion control, labeling compliance.
Pharmaceuticals – Pill/capsule weight verification.
Logistics – Package weight checks for shipping accuracy.
Cosmetics & Chemicals – Filling line precision.

Conclusion

Industry 4.0-enabled checkweighers with real-time analytics transform traditional weight inspection into

a smart, data-driven process, enhancing productivity and quality in modern smart factories.

Parameter	Specifications
Weighing Range	0.1g – 50kg (customizable)
Accuracy	±0.1g to ±1g (depends on load cell)
Weighing Speed	Up to 400 items/minute (high-speed models)
Resolution	1:10,000 (or higher for precision applications)
Real-Time Processing	<50ms latency per measurement
Statistical Tools	SPC (Cp/Cpk), Trend Analysis, OOS (Out-of-Spec) Alerts
Predictive Maintenance	AI-based anomaly detection for load cells/motors
Protocols	OPC UA, MQTT, REST API, Modbus TCP/IP
Cloud Integration	AWS IoT, Microsoft Azure, Google Cloud

Industry 4.0 Checkweighing Solutions with Real-Time Data Analytics

Product Tags: